Abhilash GK

· Planning and Execution of Maintenance and catalyst handling.

· Responsible for Estimation of resources required for Major Overhaul & Turnaround. (Manpower, Tools, Consumables, Spares, Scaffolding and Heavy Equipment ,Etc).

· Co ordination with Planning, Operation, Inspection, Civil, process, engineering and other departments for Execution of Static Equipments maintenance.

· Execution of planning schedule for PM, Routine, Break down, Block shutdown, TA and Other activities.

· Responsible to maintain continuously the right quantity and quality of Manpower, Material,Equipment, Spares, tools, and Consumables.

· Productive utilization of Manpower for Day to day maintenance, Preventive and Shutdown and Turn around.

· Preparation of daily job schedule according to site conditions and to get the job done by minimum resources.

· Preparing all reports & reporting to the management about actual progress & required action plan to achieve the progress target.

· Responsible for proper execution of Work permit, hot, cold and excavation work permits and adhering to the SHE Procedure and system.

Type of jobs handled at YuhanTech Co.,Ltd, Kuwait

· Manpower Planing, Estimation, Resource mobilisation and job execution as Work Permit Holder for EOG 1 Catalyst replacement project in Shell Eastern Petroleum PTE LTD, Jurong Island during the month of March- April 2021.

· Engineer for CA/4085 Catalyst Unloading & Loading in KNPC MAA and SHU Refinery, Kuwait Through YuhanTech Co., Ltd, Kuwait.

· Engineer for CA/1465 Catalyst Unloading & Loading in KNPC MAB and SHU Refinery, Kuwait Through YuhanTech Co., Ltd, Kuwait.

· Successfully organized and carried out the shutdown turnaround activities for the following operational units. Including Catalyst Change outs in all major units.

· Atmospheric Residue De sulphurization Units(MAA-Unit-41,42,81&82, MAB unit-12, OCR, CFP-Unit-141)

· AGRP (Unit-20 & 21)

· Gas plant ( Unit -31,32,33)

· ERU ( Unit-35)

· Executed major catalyst Change out in all three KNPC refineries. Carried out safe work procedure and executed removal of agglomerated catalyst under inert atmosphere (IDLH).

· Contributed to continuous improvement of implementing new techniques for catalyst& rescue services.

· Mobilization of Specialized dense loading companies- Petroval, HPA, Edelhoff and Crealyst for dense loading activities as per KNPC request.

· Mobilization of shutdown Manpower (trained catalyst Technician) from India for execution of major shutdown.

· Catalyst Removal by Vacuum machine and vacuum trucks.

· Coke handling services with vacuum trucks and specialized tools.

· Close coordination with all Team leaders and contract custodian of all three KNPC refineries.

· Recruiting and Training of fresh employees for vessel entry under both atmospheric and inert condition with helmet type – life support system.

· Modification of Drill machine to suit agglomerated reactors for drilling and hydro jetting.

Authorized HSE training Attended:

· Confined space entrant authorized from Kuwait National Petroleum Company.

· Basic HSE induction program.

· Approved and certified for the operation of Life Support system by Edelhoff technology, Germany.

• Project planning, co-ordination and execution of specialized Shutdown &
• Turnaround maintenance jobs in various refineries across India
• Preparation of relevant material and tool list, raising enquiries for quotation and short listing of vendors
• Gathering of required manpower for the specific projects, recognition of employee talent,resource allocation for team to work on shift basis
• Defining work scope to be given sub contract, finalization and allocation of sub contractors
• Ensuring effective site management and discipline to ensure safe execution of the projects
• Executing the erection & commissioning of plant equipment.
• Installing & commissioning the equipment, meeting targeted performance/ quality & quantity parameters
• Sending daily reports and coordinating with clients
• Identify most efficient and acceptable resolutions to complex engineering problems
• Maintain open and effective communications with project teams to increase productivity
• Trained as Internal Auditor for IMS clauses
• ISO 9001:2008, ISO 14001:2004, OHSAS 18001:2007 for internal audit process.
• Type of jobs handled at CR Asia:
• Unloading, Loading of catalyst, internals installation in Reactors like Hydro crackers, DHDS, DHT.
• SA,Isomer, Pennex, Molex, Parex, Ammonia convertors, platformer reactors such as CCR Etc
• Catalyst replacement in Reformer with loading using sock & Unidense. Also witnessed Spiral loading of Haldor topsoe
• Catalyst unloading by Air lancing ,Grit blasting, Loading of Tubular reactor jobs in various MEG plants across India and Singapore.
• Overhauling of Heat exchangers, high pressure heat exchangers.
• High pressure water jetting of Exchanger tube bundles & shell, AFC tube cleaning, Rotomole cleaning.
• Shutdown & turnaround maintenance works on other static equipment's such as columns, vessels, Drums, Gate valves, Globe valves, PSVs, Springs Support.
• Joint integrity management like torquing, tensioning, Diaphragm cutting of HP exchangers.

Major Projects offered by CR Asia successfully Accomplished

• For Aromatics shutdown 2014 in Reliance DTA Jamnagar, Gujarat for the PAREX train1 UOP adsorbent chamber as QA QC Engineer.
• IOCL Vadodara DHDT reactor unloading, inspection and loading April 2015.
• Chennai CPCL Hydro cracker catalyst change out and dense loading, reformer unloading and loading, isomer unloading and loading.
• IOCL Vadodara UOP Molex adsorbent change out and ACI removal and installation as Site engineer during august and September 2015.
• IOCL PARADIP, Orissa VGO REACTOR catalyst fresh loading in 5 reactors and internal inspection.
• BPCL Cochin VGO Reactor internals installation under M/S SGSI guideline.
• Worked in tubular reactor service as project Engineer in OPAL Dahej under SAMSUNG Engineering in Gujarat.
• Worked as Site Engineer in charge Reliance PMD unit in Patalganga for MOLEX unit ACI removal and adsorbent change out project in the month of May and June 2016.
• Worked in Thermocouple installation of VGO Reactor in IREP Project in BPCL Cochin under Albanna Engineering EPC under the Guidance of M/s Shell and M/s GEYSCO LLC in the month of November 2016.
• Project In charge in PRODAIR AIR PRODUCTS for Fresh Catalyst Loading in Hydrogen Unit various Reactor and Reformers in COCHIN (Kerala) under TECHNIP Engineering EPC in the month of December 2016.
• Project in charge in Emergency shutdown job for VGO reactor Indian Oil Corporation Limited Vadodara in Gujarat for Catalyst change out and internal inspection for Root cause analysis of Operation failure under the guidance of UOP LLC.
• Project Lead in Emergency Rectification job in R502 converter of Chambal Fertilizer (CFCL) in Kota Rajasthan in inert atmosphere under the guidance of ISGEC Hitachi Zosen in DAHEJ Gujarat as a trial job for the same.
• Lead Project in charge for VGO reactor Catalyst Change out and internal Repair work in HMEL (HPCL Mittal Energy PVT LTd) in Bhatinda Punjab.
• Worked as Shut down Co coordinator in MRPL Turnaround job for Heat exchangers, Reactors and vessels.
• Project Lead in EO(Tubular) reactor Catalyst handling and DP measurement in Reliance Industries Hazira in the month of October 2017, January 2018 and November 2018 in MEG1, 2 and 3 respectively. and Jamnagar J3 EO reactor change out in 2019 May.
• Nghi Son Refinery and Petrochemical Service NSRP Vietnam - Regenerator Inner Screen Repair Job & Gasket Replacement of Regenerator.
• RIL JAMNAGAR SEZ REFINERY– Baffle & Cone Replacement, Regenerator Inner Screen Replacement/ Shell Patch Repair/ Lip Seal On Reduction Zone/ Catalyst Unloading & Loading.
• RELIANCE PATALGANGA- Catalyst Unloading/Loading, Regenerator Inner Screen Replacement / Reduction Zone Gasket Replacement / Cat Collector Gasket Replacement / Scallops Replacement.
• IOCL PARADEEP – Regenerator Inner Screen Repair Job & Gasket Replacement of Regen.
• HPCL MUMBAI – Catalyst Unloading/Loading/ Lock Hopper & Cat Collector Dismantling, scallop repair works & Box Up. UOP design CCR.
• MRPL MANGALORE – catalyst unloading/ loading internal inspection/scallops alignment/deck plate aligmenet (uop design ).

• Created standards, methods, processes and procedures for reviewing, evaluating and inspecting materials
• Maintainedtimelyandaccurateoralandwrittentechnicalreportsregarding assigned activities