
A competent professional offering 13+ years of experience in Projects and maintenance of DCS, IPS/SIS, FGS, various Instruments across Refinery, Petrochemicals and Chemical Plants.
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Performed as Shift Engineer of Continuous Polymerization Plants and associated Units i.e. Heaters, PTA conveying, compressors, Bagging etc.
Honeywell Experion PKS DCS
System Engineering
Honeywell Experion PKS DCS
Honeywell Safety Manager
Foundation Fieldbus
Functional Safety
Project Commissioning
OT & Cyber Security
1) World’s Largest Greenfield Grassroot 50,000 TPA TDI-II Complex Project, GNFC ,India
(Licensor's :Chematur (TDI group of Plants),PLINKE (Acid recovery Unit), Technip (H2-CO generation) & 22 Utility Units.)
•Executed Design ,Procurement, erection and commissioning of DCS and IPS Systems.
• Assessing the Piping & Instrumentation Diagram (P&IDs), Process Flow Diagram (PFD), Control Narrative, Operation & Maintenance Guidelines Manual etc.
• HAZOP Team member of TDI-II group of Plants.
• Team member of Design & implementation of Foundation Field bus in TDI-II complex Project.
• Assessing the technical bids, document deliverables & datasheets of different vendors for Mechanical Package & Field Instrumentation and generating TQs based on given RFQ (Request for Quotation).
• Conducted FAT (Factory acceptance test) and SAT (Site Acceptance Test) of the control systems to improve the design, efficiency and reliability of the control systems.
• Implemented new control loops or logics as per engineering drawing changes & licensor requirements.
2) Control & Safety System ,OPaL Petrochemical Complex, India
(System Vendors : Honeywell for DCS , IPS & FGS , Siemens for PLCs)
• Lead for erection, commissioning, SAT of DCS, IPS, FGS & PLC packages.
• Integrated 3rd party vendor packages with DCS over Modbus and OPC.
• Led installation and commissioning of Web server, UHN server, DON server, IAMS Server.
• Led installation and commissioning of Honeywell Remote Windows Patch & Anti-Virus Update Server.
• Successfully completed ON PROCESS Migration of DCS of all Polymer Plants, Offsite & Utilities.
3) 340 KTPA Polypropylene Plant ,OPaL, India
(Licensor's : INOES , JSW, Burkhardt , FIMA, Coperion ,Borsig & KTRON)
•Team Member responsible for pre-commissioning, commissioning, start-up activity of Polypropylene Plant.
•Part of Commissioning team for Extruder (JSW), Additive Feeding System (KTRON), Pallet Conveying System (Coperion), Compressors (Burkhardt & FIMA), Propylene recovery System (Borsig) for all Polymer Plants.
•Carried out Loop checking, Complex Loop testing , Interlock Testing and Sequential control testing.
• Team Member responsible for pre-commissioning, commissioning, start-up activity of Polypropylene Plant.
• Part of Commissioning team for Extruder (JSW), Additive Feeding System (KTRON), Pallet Conveying System ( (
4) Control & Safety System upgradation of Dual Feed cracker , OPaL , India
• Prepared Requirement , Enquiry Specification ,Guidelines for upgradation Project.
• Reviewed Techno commercial bid , Method Statement , Project Schedule , Resource requirement and Material requirements
• Servers & Workstations replacement and upgradation.
• ESD Safety Manager software upgradation.
• DCS Controllers , IO Modules ,Control firewalls and Fieldbus interface modules upgradation.
• ESD new rack installation and configuration.
• Netwrok segregation activity as per cluster design philosophy.
•Carried out Loop checking, Complex Loop testing, Cause & Effect and Sequential Logic Testing with EPC & System Vendor.
TUV Certified Functional Safety Engineer
TUV Certified Functional Safety Engineer
Honeywell Experion PKS R400 Engineering