A competent professional offering 13+ years of experience in Projects and maintenance of DCS, IPS/SIS, FGS, various Instruments across Refinery, Petrochemicals and Chemical Plants.
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Performed as Shift Engineer of Continuous Polymerization Plants and associated Units i.e. Heaters, PTA conveying, compressors, Bagging etc.
Honeywell Experion PKS DCS
1) World’s Largest Greenfield Grassroot 50,000 TPA TDI-II Complex Project, GNFC ,India
(Licensor's :Chematur (TDI group of Plants),PLINKE (Acid recovery Unit), Technip (H2-CO generation) & 22 Utility Units.)
•Executed Design ,Procurement, erection and commissioning of DCS and IPS Systems.
• Assessing the Piping & Instrumentation Diagram (P&IDs), Process Flow Diagram (PFD), Control Narrative, Operation & Maintenance Guidelines Manual etc.
• HAZOP Team member of TDI-II group of Plants.
• Team member of Design & implementation of Foundation Field bus in TDI-II complex Project.
• Assessing the technical bids, document deliverables & datasheets of different vendors for Mechanical Package & Field Instrumentation and generating TQs based on given RFQ (Request for Quotation).
• Conducted FAT (Factory acceptance test) and SAT (Site Acceptance Test) of the control systems to improve the design, efficiency and reliability of the control systems.
• Implemented new control loops or logics as per engineering drawing changes & licensor requirements.
2) Control & Safety System ,OPaL Petrochemical Complex, India
(System Vendors : Honeywell for DCS , IPS & FGS , Siemens for PLCs)
• Lead for erection, commissioning, SAT of DCS, IPS, FGS & PLC packages.
• Integrated 3rd party vendor packages with DCS over Modbus and OPC.
• Led installation and commissioning of Web server, UHN server, DON server, IAMS Server.
• Led installation and commissioning of Honeywell Remote Windows Patch & Anti-Virus Update Server.
• Successfully completed ON PROCESS Migration of DCS of all Polymer Plants, Offsite & Utilities.
3) 340 KTPA Polypropylene Plant ,OPaL, India
(Licensor's : INOES , JSW, Burkhardt , FIMA, Coperion ,Borsig & KTRON)
•Team Member responsible for pre-commissioning, commissioning, start-up activity of Polypropylene Plant.
•Part of Commissioning team for Extruder (JSW), Additive Feeding System (KTRON), Pallet Conveying System (Coperion), Compressors (Burkhardt & FIMA), Propylene recovery System (Borsig) for all Polymer Plants.
•Carried out Loop checking, Complex Loop testing , Interlock Testing and Sequential control testing.
• Team Member responsible for pre-commissioning, commissioning, start-up activity of Polypropylene Plant.
• Part of Commissioning team for Extruder (JSW), Additive Feeding System (KTRON), Pallet Conveying System ( (
4) Control & Safety System upgradation of Dual Feed cracker , OPaL , India
• Prepared Requirement , Enquiry Specification ,Guidelines for upgradation Project.
• Reviewed Techno commercial bid , Method Statement , Project Schedule , Resource requirement and Material requirements
• Servers & Workstations replacement and upgradation.
• ESD Safety Manager software upgradation.
• DCS Controllers , IO Modules ,Control firewalls and Fieldbus interface modules upgradation.
• ESD new rack installation and configuration.
• Netwrok segregation activity as per cluster design philosophy.
•Carried out Loop checking, Complex Loop testing, Cause & Effect and Sequential Logic Testing with EPC & System Vendor.
TUV Certified Functional Safety Engineer
TUV Certified Functional Safety Engineer
Honeywell Experion PKS R400 Engineering