Senior Instrument Engineer
KNPC - Mina Abdulla Refinery
07.1998
- Extensive experience of 26 years in Instrumentation in Oil & Gas Industry in Projects, Commissioning & Maintenance, Troubleshooting & Daily Routine Instrument Maintenance
Nazim Nazir
Instrumentation Engineer
Summary
Over 26 Years of Experience in Oil & Gas Refineries and petrochemical industry. Polished leader with a positive attitude and exemplary skills in simulation. A confident Instrument Engineer with exemplary task prioritization capabilities and an understanding of federal regulations. Determined Instrument Engineer with a background in process safety systems and process automation. A bilingual employee with over [Number] years of providing instrument technical consulting. Offering talents in process instrument design and installation.
Work History
Education
Bachelor of Science - Electrical Engineering
UET
Lahore Pakistan 04.2001 -
Skills
MaintenancePlanningDesignConstructionInstallationCommissioningDCS Honeywell TPS System, Honeywell EPKS, SCADA SYSTEM, EPKS – CTS SYSTEM, YOKOGAWA CENTUM-V & ROSEMOUNT RS-3ESD Honeywell FSC(QMR) SystemMCMS 3500 Series Bentley Nevada, System 1 For Machine conditioning MonitoringTurbine TMR 5009FT Turbine Electronic Governing SystemPLC Allen-Bradley CONTROLOGIX, GE-FENUC SYSTEMS MODICON – GOLDNuclear KRIL & LEVEL_PRO Nuclear Type Level InstrumentsWilson Snyder 4 Way valve controlled by PLC and Hydraulic Motors / Encoders For Delayed CokerSIL (Safety integrated Level) Team member for MAB-KNPCIMS (Integrated Management System) Committee MemberFamiliar with International codes and standards like API/ANSI/ISA/IEEE/IEC /Shell DEPERP CMMS and Maximo 75 expert
Technical Reporting
Troubleshooting
Accomplishments
- Appreciation from DMD – KNPC (MAB Refinery) for earliest startup of Crude Unit -11.
- Appreciation From Operation Team Leader for Quick and Safely logic modification to solve compressor from frequently Trips.
- Appreciation from Team Leader Instrument for design co-operation, material inspection, construction assistance and commissioning of AB control-logix PLC for Automation of coke cutting system in Delayed Coker unit at KNPC-MAB Refinery.
Affiliations
- HAZOP: Coke Unit Heaters, Wet Gas Compressor, etc.
- RCM Studies: Jet Pumps, Furnace, Hydrocracker Reactor
- RCA: Coke Drum coking, Heater failure, turbine governor failures, etc.
- IPF: Exclusively involved in ICS to FSC upgradation.
- HAZID: Crude Unit, HCR unit.
Special Assignments
- Preparation of tender documents and Front End Engineering Design (FEED) for ATK Merox, FGRU(Flare gas recovery unit), PRU (propane recovery unit) & Delayed Coker Revamp Projects
- Hydraulic Governor upgrade to Woodward Electronic governor 5009FT
- Obsolete Kay-Rey Replacement with Krill Thermo-Fisher Neutron Base
- Obsolete BN7200 Replacement with latest BN 3500 Condition Monitoring System
- Honeywell DCS-3000 Up-Gradation to HPM Honeywell
- ICS ESD System upgrade to Honeywell FSC
- Installation and Commissioning control system of New GE NP Gas Turbine
- PLC AB 1749 upgradation to ControlLogix 5561
Detailed Experience
KNPC-Mina Abdullah Refinery, Instrumentation & Control Maintenance Engineer, 07/05/1998, Present, Preventive and shutdown maintenance: Planning and execution of Projects jobs in DCS, ESD, MCMS, Nuclear Instruments, Field instruments, control valves., Logic simulation and checking for Heater, Compressors, Charge pumps, Coke cutting equipment’s to ensure all interlock systems are healthy in Delayed Coker Plant, Crude, Vacuum Hydro cracker, Inventory: Finalization of Specifications, Vendor meetings, Drawings finalizations, material procurement and spares reorder and material control., Projects: Carryout modifications in instrument systems as per approved project, in way to achieve successful installation and commissioning and avoid frequent instrument failures and minimum down time during normal operation., Upgrade instruments to latest technologies and models for enhanced performance, availability and increase productivity., Review and commented on project documents, As-built documents, vendor documents/manuals, participation in Bid evaluation meetings, Vendor meetings and multidisciplinary meetings, HAZOP, SIL evaluation meetings., Working with Project Management team members to prepare the engineering design packages for proposed projects., Performed different site surveys to prepare preliminary and detailed scope of work, P&ID review, prepared bill of materials, RFQ, creating material requisitions, preparation of specifications and data sheets for valves, Field instruments. Selecting and sizing of control valves and primary elements. Preparation of I/O assignments, configurations in DCS, PLC and SIS/ESD systems., Close monitoring DCS, ESD and PLC systems and recording the system error messages and taking remedial actions., Preparation of P&ID drawings as per International Codes and Standards., Design, selection and prepare specifications for control panels, cables, field instruments and control valves., Control valves, Safety valves and Flow Elements sizing calculations., Preparation of Equipment, Preparation of GA drawings for Panels, Junction box wiring drawings, Marshaling panel drawings, Loop drawings, Cable Trays routing drawings, inter panel connections drawings and Installation Drawings. Control Power distribution drawings, cable routing drawings, Inspection of control panels, cables, field instruments and control valves at manufacturer's factory and conformance as per design documents., Plant Improvement: RCA: Member of Root cause Analysis (RCA) Committee to analyze actual cause of failure, fact-finding using different technics such as Fish Bone and Swiss Cheese methods. Recommendations and Suggestions for prevention of future failures. RCM: (Reliability centered maintenance): Development of procedures and reports with record up keeping. IMS: (Integrated Management System) Committee Member of Auditee Instrument Maintenance Department for ISO-9001 QMS (Quality Management System). Developed Procedures, Work Instructions & Forms, Record. Inventory Maintenance of All QMS Records and Preparation for Quartile Audits.
Office Phone
+965-23883552
Driving License
Kuwait
Current Assignments
- Delayed Coker / Merox Units (Day to Day Maintenance)
- CCR Continues catalyst Regeneration (Clean fuel project) (Day to Day Maintenance)
- Shutdown planning & implementation of complete shutdown / Start-up Activates
- Materials arrangements & Co-Ordination with other departments
- Review Specification for Material and Inventory Control
- Review & implementation of plant modification and system upgrading projects
- Investigate Instrument and control failures and root cause analysis
- Existing Documentation checking & Updating Drawings
- Review preliminary engineering drawings, correction & comments as required
- Develop Commissioning/Maintenance standards Procedures for Instrument and control equipment’s
- R.C.A Committee Member For Refinery Abnormal Incident Recommendations
- Field instrumentation – transmitters, control valves, SDVS, BDVS, regulators
- Plc based control systems
- DCS
- SCADA system
- Wellhead control panels
- X-mas tree hydraulic control panels
- Fire & gas detection systems
- Gas chromatographs and analyses
- Custody transfer metering systems
- Gas turbines unit control systems
- Gas turbines driven generator unit control systems
- Vibration monitoring and protection systems
- Reciprocating compressor units control systems
- Instrument air compressor unit control system
- Diesel engine driven generator unit control systems
- Enclosure fire & gas detection, protection and suppression systems
Personal Information
- Date of Birth: 01/01/1975
- Nationality: Pakistan
- Marital Status: Married
Training
- Expierion Maintenance & Implementation - Honeywell Kuwait
- TMR 5009FT Turbine Electronic Governing System - M/s. Woodward, Netherlands
- Bentley Nevada 3500 Series Machine Condition Monitoring System/ System-1 - M/s Bentley Nevada, Qatar
- Allen-Bradley Control Logix Advanced Trouble shooting and Maintenance - M/s Al-Nouri Industrial Trd. & co.co., Kuwait
- Honeywell TPS -FSC System - M/s. Honeywell, Kuwait
- Honeywell EPKS-CTS System
- Allen Bradley PLC Advanced Maintenance & Trouble-shooting - M/s. Rockwell Automation System
- PSM (Process Safety Management) - National Safety council, Kuwait
- Krill- nuclear Radiation Based Instruments .Configuration ,Installation & Trouble-shooting - M./S Thermo-fisher USA
- Gamma- Radiation Based Instruments .Configuration ,Installation & Trouble-shooting - M./S. Thermo-fisher USA
- Emersion Wireless Instrument Network - M./S. Emersion, Kuwait
- Delta V control System Familiarization - M./S. Emersion, Kuwait
- First Aid & Emergency Worker in Industry - Ministry of Health Kuwait
- RSW Radiation Safe Worker in Industry - Conducted by Ministry of Health Kuwait
- Maximo 7.5 Casual maintenance course - Conducted by KPC at KPC Training Centre, Kuwait
Timeline
Bachelor of Science - Electrical Engineering
UET
04.2001 -
Senior Instrument Engineer
KNPC - Mina Abdulla Refinery
07.1998