Hi, I’m
Saju Janarthanan
Thuckalay
Summary
Experienced & dedicated professional with expertise in material handling systems, de-dusting and collection systems, and conveying systems. Proficient in managing compressors units, pumps and piping, storage silos, structural and ducting projects & maintenance. Demonstrated ability to enhance operational efficiency through innovative solutions. Committed to continuous improvement and excellence in engineering practices.
Overview
22
years of professional experience
1
Certification
Work History
KUWAIT CEMENT COMPANY
MECHANICAL ENGINEER
03.2013 - Current
Job overview
- Company Overview: Cement production. Website: https://kuwaitcement.com
- Main duty I am handling & taking challenges to protect the environment by controlling the dust emission during the production and the process equipment maintenance.
- Check the pre-assembly of the all equipment and fix the tolerance as per the requirements and forwarded to the final erection and installation & plant maintenance activities.
- Identify & select the conveyor belt suitable for the material transport, work load, speed, CC distance, etc.
- Fix & prepare the belt conveyor joints (such as HOT, COLD, MECH, etc.,) along with entire maint & replacement work.
- Manage the foundation installation as per the design without affecting any clearance to the Mechanical & Electrical equipment installation of all equipment such as conveyor, compressor, pumps etc.
- Analyze the equipment failures and troubleshoot the issues which not rise in future again and fix the problems permanently.
- Arrange the critical welding joint inspection by the third party with required certification.
- Check the major equipment final alignment and advised to the further work like testing and commissioning works.
- Supervision of the conveyor erection & maintenance. Old conveyor dismantling and spares recovery and optimization.
- Ensuring and updating the new installed equipment Test records and ensuring which must be covered the company procedure and industry standards.
- Checking the balancing and Fix the Corrective action for the rotating equipment like process fans, ID fan, FD fan, ESP fan, Bag-house Fan, all filter Fan, etc., by using SKF Micro-log-analyzer.
AYOKI FABRICON (P) LTD.
MANAGER PROJECT
05.2011 - 01.2013
Job overview
- Company Overview: Construction Company. Website: https://ayokifabricon.com
- Project management and coordination – Billing, Costing, planning and scheduling etc.
ETA STAR INTERNATIONAL L.L.C.
SITE ENGINEER
07.2010 - 03.2011
Job overview
- Company Overview: Project management & Construction Company. Website: https://eta-engq.com
- Assisting Erection of 4200 TPD Cement plant equipment, piping, utility pumps, ducting and structures. Direct supervision on raw mill and Gas Conditionin
ETA STAR INTERNATIONAL L.L.C.
SITE ENGINEER
08.2009 - 05.2010
Job overview
- Company Overview: Project management & Construction Company. Website: https://eta-engq.com
- Assisting Erection of Air Intake System and Filter Installation.
AYOKI FABRICON (P) LTD.
SITE ENGINEER (PROJECT)
12.2007 - 05.2009
Job overview
- Company Overview: Construction Company. Website: https://ayokifabricon.com
- Assisting Erection and commissioning of 3500 TPD cement project
AYOKI FABRICON (P) LTD.
SITE ENGINEER (PROJECT)
10.2006 - 12.2007
Job overview
- Company Overview: Construction Company. Website: https://ayokifabricon.com
- Assisting Erection and commissioning of 80 TPH boiler supplied by Thermax Ltd., and Fuel feeding systems etc and boiler structures.
AYOKI FABRICON (P) LTD.
SITE ENGINEER (PROJECT)
09.2005 - 10.2006
Job overview
- Company Overview: Construction Company. Website: https://ayokifabricon.com
- Dismantling of Clinker cooler and installing of Cross-Bar clinker cooler and its Testing & commissioning.
AYOKI FABRICON (P) LTD.
ENGINEER TRAINEE
07.2003 - 07.2005
Job overview
- Company Overview: Construction Company. Website: https://ayokifabricon.com
- Fabrication and Erection work of Structures, Gas ducts, Piping & testing, Erection & commissioning of Belt Conveyor & Bucket Elevators.
Education
MANONMANIAM SUNDARANAR UNIVERSITY (MSU)
Bachelor of Engineering from Mechanical Engineering
05.2003
University Overview
GPA: First Class
Skills
- Material handling system
- De-dusting & collection system
- Conveying system
- Compressors Unit
- Pumps & Pipings
- Storage silos
- Structural & Ducting
- Preventive Maintenance
Certification
- 1. Vibration analysis Category -1 (Level 1) certification (BINDT)
- 2. SKF Micro-log analyzer handling certificate
- 3. IOSH certificate
- 4. NEBOSH (Pursuing)
- 5. First Aid certificate
LANGUAGES
ENGLISH - Fluent
TAMIL - Native
MALAYALAM - Fluent
HINDI - Fluent
ARABIC - Beginner
Timeline
MECHANICAL ENGINEER
KUWAIT CEMENT COMPANY
03.2013 - Current
MANAGER PROJECT
AYOKI FABRICON (P) LTD.
05.2011 - 01.2013
SITE ENGINEER
ETA STAR INTERNATIONAL L.L.C.
07.2010 - 03.2011
SITE ENGINEER
ETA STAR INTERNATIONAL L.L.C.
08.2009 - 05.2010
SITE ENGINEER (PROJECT)
AYOKI FABRICON (P) LTD.
12.2007 - 05.2009
SITE ENGINEER (PROJECT)
AYOKI FABRICON (P) LTD.
10.2006 - 12.2007
SITE ENGINEER (PROJECT)
AYOKI FABRICON (P) LTD.
09.2005 - 10.2006
ENGINEER TRAINEE
AYOKI FABRICON (P) LTD.
07.2003 - 07.2005
MANONMANIAM SUNDARANAR UNIVERSITY (MSU)
Bachelor of Engineering from Mechanical Engineering
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